Design Engineer

Senior Design Engineer – Trommel Engineering & Detailing (SolidWorks / ANSYS /
3DEXPERIENCE) Help engineer the future of sustainable mining At FLSmidth, our
MissionZero ambition is focused on enabling zero-emissions mining. Through
innovation, engineering excellence, and deep industry expertise, we help our
customers deliver the materials the world needs—more responsibly and
efficiently. We’re looking for a technically strong Design Engineer to join our
global Mining Products Engineering Department, supporting the end-to-end design
and development of trommel systems and consumables. This role is suited to
candidates with proven experience in heavy mining equipment, rotary process
equipment, screening systems, or large fabricated industrial machinery.
Candidates without relevant heavy industry equipment experience will not be
considered. The successful candidate will bring strong SolidWorks capability,
proven finite element analysis (ANSYS) experience, and a practical engineering
background in heavy mechanical and structural equipment design. Please note:
Candidates without prior experience in heavy mining equipment, rotary process
equipment, screening systems, or large fabricated industrial machinery will not
be considered for this position. About the Role As part of our Consumables
Engineering Team, you will be responsible for the end-to-end design, detailing,
and optimisation of trommel systems and associated consumables. This is a
hands-on engineering and detailing role, working across global engineering,
manufacturing, and product teams. You will take ownership of designs from
concept through to manufacture and field performance, ensuring solutions are
robust, manufacturable, and aligned to operational requirements. The role
requires a strong understanding of heavy fabricated equipment, rotating
machinery, wear applications, and structural engineering principles within
demanding mining and mineral processing environments. Key Responsibilities
Develop detailed 3D models and 2D drawings using SolidWorks and AutoCAD Perform
and interpret finite element analysis (FEA) using ANSYS to validate structural
integrity and optimise designs Design and detail trommel systems and
consumables, including: rotating drums frames and support structures internal
components and wear elements Deliver end-to-end engineering, from concept
development through to manufacturing and in-field performance feedback Produce
complete and accurate manufacturing drawing packages, including: general
arrangements (GA) fabrication drawings weld details machining drawings bills of
materials (BOMs) Work within ENOVIA / 3DEXPERIENCE for data management, revision
control, and global collaboration Ensure designs consider: structural integrity
fatigue and dynamic loading manufacturability tolerances and fits material
selection and wear performance transport and installation constraints
Collaborate with manufacturing and site teams to support: fabrication assembly
installation troubleshooting and continuous improvement Review and optimise
designs based on: FEA outcomes site feedback performance and wear data cost and
manufacturability improvements Maintain CAD standards, libraries, and
engineering documentation Identify design risks early and implement practical,
robust engineering solutions What You Bring Core Requirements Strong, hands-on
experience in SolidWorks (3D modelling and drafting) — a key requirement Proven
experience using ANSYS (or equivalent FEA tools) for structural analysis and
validation — essential Minimum 7 years’ experience in heavy mining equipment,
mineral processing equipment, or similar heavy industrial machinery Proven
experience producing detailed fabrication and manufacturing drawings for large
fabricated equipment Strong background in heavy mechanical, structural,
rotating, or mining-related equipment design Prior experience in one or more of
the following is required: Trommels SAG/Ball Mill equipment Vibrating Screens
Rotary Dryers or Kilns Bulk Materials Handling Equipment Large rotating or
fabricated process equipment Strong understanding of: structural behaviour and
load paths fatigue and dynamic loading fabrication and welding methods wear
applications and material selection tolerances and fits Ability to translate
engineering concepts into practical, buildable designs Excellent English
communication skills (written and verbal) — essential High attention to detail
and engineering accuracy Highly Regarded (but not essential) Experience with
trommel systems and mining consumables Experience in mining or mineral
processing environments Exposure to 3DEXPERIENCE / ENOVIA (PLM systems)
Experience designing wear components or consumables Site exposure including
shutdowns, commissioning, or maintenance support Experience working with global
engineering or OEM mining teams Qualifications Bachelor’s degree in Mechanical
Engineering, Design Engineering, or equivalent Typically 7+ years’ experience in
design engineering or a similar heavy industry role Personal Attributes Strong
analytical and problem-solving capability Ability to manage multiple projects
and priorities effectively Strong communication skills and ability to work
across global teams High level of ownership and accountability for engineering
outcomes Continuous improvement mindset with a focus on performance, safety, and
reliability Practical engineering mindset with strong attention to
manufacturability and field performance Why Join FLS This is an opportunity to
work on critical rotating equipment and consumables, where your designs directly
impact plant performance, reliability, and sustainability outcomes. You’ll be
part of a globally connected engineering team, contributing to technically
challenging projects and expanding your expertise across trommel systems, wear
components, and advanced engineering analysis. What We Offer Competitive
benefits package including: Health Insurance Personal Accident / Disability
cover Group Term Life Insurance Annual health check-up 30 days paid time off,
with leave carry-forward options Flexible working arrangements Support for
ongoing learning and development Employee Assistance Program Access to global
career opportunities and technical networks Inclusion & Equal Opportunity
FLSmidth is committed to building a diverse and inclusive workplace. We
encourage applications from all qualified candidates and value the different
perspectives that strengthen our teams. To support fair recruitment, please
exclude personal information such as age, ethnicity, marital status, number of
children, and photographs from your application. We offer all employees access
to a dedicated recognition platform, empowering you to celebrate achievements,
share appreciation and stay connected globally. FLS is a leading, full flowsheet
minerals processing supplier to the global mining industry. We deliver proven
technologies and services across the lifecycle of operations, and have set
targets of providing solutions for zero-emissions mining by 2030 with our
MissionZero programme.