PF Technical Services(Oil Vibration)

Job Description:

Position Title-PF Tech Services Engineer – (Oil Vibration)
Job Location - Andhra Pradesh Cement Works - Tadipatri
Qualifications:
Diploma / B.Tech in Mechanical Engineering (Preferred)
Basic knowledge of lubrication & oil analysis (WDA)

Key Responsibilities:

1. Condition Monitoring
Perform vibration data collection for critical equipment (Kiln, Mills, Fans, Gearboxes, Compressors)
Analyze vibration trends and recommend corrective actions
Improve plant MTBF by 10% and reduce MTTR by 10%
Raise SAP notifications for abnormalities and track closure
2. Vibration Analysis & Balancing
Identify faults like imbalance, misalignment, looseness, bearing failure
Conduct static & dynamic balancing of fans, impellers, crushers, pulleys
Ensure vibration levels are within permissible limits
3. Oil Analysis (WDA)
Collect oil samples from critical gearboxes & lubrication systems
Conduct Wear Debris Analysis (WDA)
Monitor oil health, contamination, and wear trends
Maintain oil database (grade, sump capacity, change intervals)
4. Reliability & Improvement
Identify repetitive failures and initiate corrective actions
Implement Kaizens, OPLs, and improvement projects
Support breakdown analysis (RCA) and reliability enhancement
5. Systems & SAP Compliance
Upload monitoring data in SAP
Create malfunction notifications and follow up
Ensure SOP adherence for lubrication and condition monitoring
6. Safety & Sustainability (SHE)
Follow all safety standards during monitoring and field jobs
Conduct Toolbox Talks before critical jobs
Identify unsafe conditions and leakages (oil, air, water)
Promote energy saving and sustainable practices
Key Skills
Vibration Analysis (FFT, Spectrum, Trend Analysis)
Oil Analysis & Lubrication Knowledge
Rotating Equipment Understanding (Fans, Gearboxes, Mills)
SAP PM Module (Basic)
Root Cause Analysis (RCA)
Data Interpretation & Decision Making
Field troubleshooting & hands-on problem solving
Strong observation and analytical mindset