Senior Engineer/ALE - Condition Monitoring
Vestas · Chennai, Tamil Nadu, India
Full-time · Senior · Posted 1 month ago
Vestas Factory
[https://rmkcdn.successfactors.com/81de82ba/1645d45a-6e4c-488f-9b7d-5.png]
Vestas is a major leader in wind technology and a driving force in the
development of the wind power industry. Vestas' core business comprises the
development, manufacture, sale, marketing, and maintenance of Wind Turbines.
Come and join us at Vestas!
ROC Chennai > Global Predictive Monitoring > Global Predictive Monitoring -
AME/LATAM
Global Predictive Monitoring team is part of Global Service Operations, mainly
focusing on monitoring activities such as analysis of vibration data and
standard signals to measure performance and determine the condition of the wind
turbines and components, combining and developing methods to detect and
highlight potential failures and damages before they happen, playing a key role
in optimizing service operations.
Responsibilities
* Monitor and diagnose the health condition of wind turbine gearboxes, main
bearings, generators, and other drivetrain components using vibration and
lubrication analysis techniques
* Conduct detailed vibration data acquisition, trending, spectrum analysis, and
fault diagnosis to detect early-stage failures
* Perform advanced lubrication analysis, including oil sampling, contamination
control assessment, viscosity testing, wear debris analysis, and
interpretation of lab results
* Identify failure modes related to both vibration patterns (misalignment,
imbalance, bearing faults) and lubrication issues (contamination, oxidation,
additive depletion, abnormal wear)
* Prepare comprehensive technical reports combining vibration trends and
lubrication findings, including recommendations for corrective and preventive
maintenance
* Collaborate closely with service operations teams for follow-up on system
alerts and ensure implementation and verification of technical actions in the
field
* Improve alert definitions, thresholds, and monitoring templates for both
vibration and lubrication analysis based on field feedback and performance
data
* Support root cause failure analysis by correlating vibration data,
lubrication results, and operational parameters to identify true underlying
causes
* Provide technical support to service teams in interpreting predictive models
and optimizing maintenance strategies for turbines
* Develop and maintain health indicators for vibration and lubrication,
integrating them into condition monitoring dashboards and reporting systems
* Recommend appropriate corrective actions, including oil changes, filtration
improvements, contamination control measures, lubrication optimization, and
component maintenance
* Share knowledge and best practices across teams through training,
documentation, and technical discussions on vibration diagnostics and
lubrication health
* Participate in Continuous Improvement Programs aimed at enhancing accuracy,
reliability, and efficiency of condition monitoring processes
* Contribute to the development and refinement of predictive maintenance models
by combining multi-sensor data (vibration, oil analysis, temperature, SCADA
signals)
Qualifications
* M.E/M.Tech/B.E./B.Tech. - Mechanical/ Electrical Engineer
* Level II Certification in Vibration and/or Lubrication analysis
* 2+ years of industry experience in Condition Monitoring, including Vibration
Analysis and Lubrication/Oil Analysis
* Strong working knowledge of vibration analysis techniques, spectrum
interpretation, waveform analysis, and data acquisition systems
* Good understanding of lubrication fundamentals, lubricant selection, oil
sampling practices, contamination control, and oil condition monitoring
* Ability to interpret lubrication test parameters such as viscosity, TAN/TBN,
water content, particle count, wear debris analysis, FTIR, and elemental
spectroscopy
* Solid understanding of drivetrain components (gearboxes, generators,
bearings) and associated failure modes related to both vibration and
lubrication issues
Competencies
* Knowledge in Root Cause Failure Analysis (RCFA), correlating vibration,
lubrication, operational data, and physical evidence
* Knowledge in diagnosing mechanical faults such as imbalance, misalignment,
looseness, bearing defects, gear mesh issues, and lubrication-related
failures
* Familiarity with predictive maintenance tools and ability to integrate
multi-sensor inputs (vibration, lubrication, temperature, SCADA)
* Strong analytical mindset with the ability to translate data insights into
actionable maintenance recommendations
* Experienced in communicating results through clear technical reports and
presentations
* Practical, hands‑on engineering approach with exposure to real field
conditions and maintenance activities
* Proactive, structured, self‑motivated, reliable, communicative, and
open‑minded
What We Offer
We offer an exciting and international job with excellent opportunities for
professional and personal development possibilities in an inspiring environment
at the world's leading wind turbine manufacturer. We value initiative,
responsibility and the right balance between creativity and quality in all
solutions. You will become part of a highly professional environment with a
strong technical commitment.
Additional Information
Your primary workplace will be in Chennai, India.
This role may require travel, including working a flexible and variable work
schedule as needed to meet business goals. Please note: We do amend or withdraw
our jobs and reserve the right to do so at any time, including prior to the
advertised closing date. Please be advised to apply on or before 31st May 2026.
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Our commitment to a fair hiring.
At Vestas, we evaluate all candidates solely based on their professional
experience, education, and relevant skills. To support a fair recruitment
process, we kindly ask that you remove any photos, dates of birth or graduation,
gender pronouns, marital status, or other personal information not relevant to
the role before submitting your CV/resume. Your CV/resume should focus on your
professional and educational background, along with the necessary contact
details (email and phone number). We train our hiring teams in inclusive
evaluation and regularly review process outcomes to ensure fairness.
DEIB Statement
At Vestas, we recognize the value of diversity, equity, and inclusion in driving
innovation and success. We strongly encourage individuals from all backgrounds
to apply, particularly those who may hesitate due to their identity or feel they
do not meet every criterion. As our CEO states, "Expertise and talent come in
many forms, and a diverse workforce enhances our ability to think differently
and solve the complex challenges of our industry". Your unique perspective is
what will help us powering the solution for a sustainable, green energy future.
BEWARE – RECRUITMENT FRAUD
It has come to our attention that there are a number of fraudulent emails from
people pretending to work for Vestas. Read more via this
link, https://www.vestas.com/en/careers/our-recruitment-process
[https://www.vestas.com/en/careers/our-recruitment-process]
About Vestas
Vestas is the energy industry’s global partner on sustainable energy solutions.
We are specialised in designing, manufacturing, installing, and servicing wind
turbines, both onshore and offshore.
Across the globe, we have installed more wind power than anyone else. We
consider ourselves pioneers within the industry, as we continuously aim to
design new solutions and technologies to create a more sustainable future for
all of us. With more than 185 GW of wind power installed worldwide and 40+ years
of experience in wind energy, we have an unmatched track record demonstrating
our expertise within the field.
With 30,000 employees globally, we are a diverse team united by a common goal:
to power the solution – today, tomorrow, and far into the future.
Vestas promotes a diverse workforce which embraces all social identities and is
free of any discrimination. We commit to create and sustain an environment that
acknowledges and harvests different experiences, skills, and perspectives. We
also aim to give everyone equal access to opportunity.
To learn more about our company and life at Vestas, we invite you to visit our
website at www.vestas.com [https://www.vestas.com] and follow us on our social
media channels. We also encourage you to join our Talent Universe to receive
notifications on new and relevant postings.